MAGNETIC GRIDS AND GRATE SEPARATOR
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MAGNETIC GRIDs(MAGNETIC GRATEs,MAGNETIC GRILLs):
From Food to Pharma, Magnets Keep You Safe — Magnetic GrIDs, the Multi-Industry Guardian of Quality.
Magnetic Grids, also known as Magnetic Grates or Magnetic Grills, are a true masterpiece of advanced technology. These magnetic grids are manufactured using high-energy rare earth neodymium magnets and stainless steel tubes by a unique manufacturing process. The grids are designed to attract even the tiniest particles from the carrier material, ensuring the integrity of your equipment and the safety of your products.
The magnetic grids are ingeniously constructed with stainless steel frames, available in different shapes such as round, square, or rectangular, equipped with magnetic bars or rods inside the shelf. When the iron fine particle materials pass through, they are magnetically attracted and firmly adsorbed on the magnetic tube, allowing for the efficient removal of ferromagnetic impurities in powder, granular raw materials, and liquid or slurry.
Magnetic grid separators have found their way into a wide range of industries, including ceramics, electricity, mining, plastics, chemicals, rubber, pharmaceuticals, food, environmental protection, pigments, dyes, electronics, metallurgy, and many more. The magnetic grid separator (magnetic grate) provides the perfect solution for separating ferromagnetic impurities in different raw materials, ensuring that your final product is of the highest quality.
THE OPTIONAL FEATURES of
MAGNETIC GRATE AND GRID SEPARATORS
Magnetic grates and grids are used in a variety of industries to remove ferrous contaminants from powders, granules, and other bulk materials. They come in various shapes and sizes, and can be customized with several optional features to meet specific application requirements. Some of the optional features for magnetic grates and grids include:
1. High-strength magnets:
High-strength magnets are used to provide greater magnetic force and better capture of fine ferrous particles. This is particularly important for applications with large volumes of material, where high magnetic strength is necessary to capture even the smallest particles.
2. Easy-clean designs:
Magnetic grates magnetic grills can be designed to be easy to clean, either manually or automatically. This is particularly important for applications where downtime for cleaning is costly or time-consuming.
3. Quick-release mechanisms:
Quick-release mechanisms are used to enable rapid removal and replacement of the magnetic grates or grids. This feature is particularly useful for applications where frequent cleaning or maintenance is required.
4. Stainless steel construction:
Grate and grid magnets can be manufactured from stainless steel to provide greater durability and resistance to corrosion. This is particularly important for applications where the material being processed is wet or acidic.
5. Ceramic or rare-earth magnets:
Ceramic magnets are a low-cost option for standard applications, while rare-earth magnets offer higher magnetic force and can capture finer ferrous particles. The choice of magnet type depends on the specific application requirements.
6. Customized shapes and sizes:
Magnetic grid separators can be customized to meet specific application requirements in terms of size, shape, and magnetic strength.
7. Sealed construction:
Magnetic grate separators can be designed with a sealed construction to prevent product contamination and reduce the risk of damage to the magnet.
8. Multiple rows:
Multiple rows of magnetic grates or grids can be used to increase the magnetic strength and improve the capture of ferrous contaminants.
In summary, they can be customized with several optional features to meet specific application requirements. These features include high-strength magnets, easy-clean designs, quick-release mechanisms, stainless steel construction, ceramic or rare-earth magnets, customized shapes and sizes, sealed construction, and multiple rows.
Why us
REASON TO CHOOSE SINONEO GRID MAGNETS
cutting-edge technology
To make sure you get a amazing product, we pay attention to every detail and use the best technology available.
global shipping
We provide global shipping because outstanding products have no limits. No matter where you are, our excellence is en route to you.
Custom Design Services
We provide customizable magnetic grid separators to meet your specific operational requirements!
ON TIME DELIVERY
We can deliver customized grate and grid magnetic separator within weeks, not months. This will save you both time and money!
Get a free Custom Quote for your BUSINESS now!
Our friendly magnet engineers are here to help you get exactly what you need for retail or industrial purposes, with super high quality & a competitive price.
THE APPLICATION OF
magnetic grid SEPARATORS
Food and Beverage Processing:
– Removing ferrous contaminants from raw materials: Grid and grate magnets effectively remove metal shavings, screws, bolts, and other ferrous contaminants from raw materials like grains, fruits, vegetables, and meat before they enter the production line. This ensures product quality and safety by preventing contamination and potential harm to consumers.
– Maintaining regulatory compliance: Food and beverage manufacturers are subject to strict regulations regarding product safety and hygiene. Grid and grate magnets help companies comply with these regulations by ensuring that their products are free from metal contamination.
Plastics Industry:
– Protecting plastic processing equipment from damage caused by ferrous contamination: Magnetic grate separators are used in the plastics industry to remove metal contaminants from plastic pellets, powders, and other materials before they enter the processing equipment. This prevents damage to extruders, injection molding machines, and other equipment, reducing downtime and maintenance costs.
– Improving the quality of plastic products: By removing metal contaminants, grid and grate magnets help improve the quality of plastic products by preventing discoloration, surface defects, and other imperfections.
CHEMICAL PROCESSING:
– Extracting ferrous materials from powders, liquids, and slurries: Grid and grate magnets are used to remove ferrous contaminants from various chemical products, ensuring product purity and preventing damage to equipment.
– Protecting pumps and valves: By removing metal contaminants, grid and grate magnets protect pumps and valves from damage caused by abrasion and wear, ensuring smooth operation and reducing maintenance costs.
RECYCLING AND WASTE MANAGEMENT:
– Recovering ferrous metals from mixed waste streams: Grid magnets separator are used in recycling facilities to recover ferrous metals from mixed waste streams, increasing recycling efficiency and reducing the amount of waste sent to landfills.
– Protecting equipment: By removing ferrous contaminants from waste streams, grid and grate magnets protect recycling equipment from damage and wear, reducing maintenance costs and downtime.
Paper and Pulp Industry:
Removing metal contaminants from wood pulp and paper: Magnetic grills are used in the paper and pulp industry to remove metal contaminants from wood pulp and paper before they are processed into finished products. This prevents damage to papermaking equipment and ensures the quality of the finished paper.
Improving the appearance of paper: Removing metal contaminants also improves the appearance of paper by preventing streaks, spots, and other imperfections.
Pharmaceuticals:
– Ensuring the purity of pharmaceutical ingredients: Grid and grate magnets are used in the pharmaceutical industry to remove metal contaminants from pharmaceutical ingredients, ensuring the purity and safety of medications.
– Protecting equipment: Removing metal contaminants from pharmaceutical products protects processing equipment from damage and wear, ensuring consistent product quality and reducing production costs.
Textile Industry:
– Removing metal contaminants from fibers and yarns: Magnetic Grid separators are used in the textile industry to remove metal contaminants from fibers and yarns before they are woven or knitted into fabrics. This prevents damage to textile machinery and ensures the quality of the finished fabric.
– Improving the appearance of fabrics: Removing metal contaminants also improves the appearance of fabrics by preventing snags, tears, and other imperfections.
Pigment Industry:
– Removing metal contaminants from pigments and dyes: Grid magnets separator are used in the pigment industry to remove metal contaminants from pigments and dyes before they are used in paints, inks, and other products. This prevents discoloration, fading, and other quality issues in the finished product.
– Protecting equipment from damage: Removing metal contaminants also protects equipment used in the pigment and dye production process from damage caused by abrasion and wear.
As a magnetic grid and grate manufacturer and supplier, we offer a range of grid and grate magnets that can be customized to meet the specific needs of your industry. We pride ourselves on providing high quality magnets that are durable, efficient, and easy to install. Our team of experts is always available to provide guidance and support to our customers to ensure you get the most out of our products.
The Common Specifications of
PERMANENT Grate magnets SEPARATOR
| DIAMETER(MM) | LAYER | H(MM) | A(MM) | B(MM) | MAGNETIC ROD NO.(PCS) |
| Φ100 | 1 | 40 | 50 | 40 | 2 |
| 2 | 80 | 3 | |||
| Φ150 | 1 | 40 | 3 | ||
| 2 | 80 | 5 | |||
| Φ200 | 1 | 40 | 4 | ||
| 2 | 80 | 7 | |||
| Φ250 | 1 | 40 | 5 | ||
| 2 | 80 | 9 | |||
| Φ300 | 1 | 40 | 6 | ||
| 2 | 80 | 11 | |||
| Φ350 | 1 | 40 | 7 | ||
| 2 | 80 | 13 | |||
| Φ400 | 1 | 40 | 8 | ||
| 2 | 80 | 15 | |||
| Φ450 | 1 | 40 | 9 | ||
| 2 | 80 | 17 | |||
| Φ500 | 1 | 40 | 10 | ||
| 2 | 80 | 19 |
| MODEL NO. | LAYER | H(MM) | A(MM) | B(MM) | MAGNETIC ROD NO.(PCS) |
| MG100X100 | 1 | 40 | 50 | 40 | 2 |
| 2 | 80 | 3 | |||
| MG150X150 | 1 | 40 | 3 | ||
| 2 | 80 | 5 | |||
| MG200X200 | 1 | 40 | 4 | ||
| 2 | 80 | 7 | |||
| MG250X250 | 1 | 40 | 5 | ||
| 2 | 80 | 9 | |||
| MG300X300 | 1 | 40 | 6 | ||
| 2 | 80 | 11 | |||
| MG350X350 | 1 | 40 | 7 | ||
| 2 | 80 | 13 | |||
| MG400X400 | 1 | 40 | 8 | ||
| 2 | 80 | 15 | |||
| MG450X450 | 1 | 40 | 9 | ||
| 2 | 80 | 17 | |||
| MG500X500 | 1 | 40 | 10 | ||
| 2 | 80 | 19 |
HAVEN’T FIND WHAT ARE YOU LOOKING FOR?
If you have not yet found what you are looking for then you can simply click “CONTACT US” for expert technical advice.Sinoneo is the professional magnetic grids, grate magnets manufacturer and supplier in China. Our magnet engineers will help you get exactly what you need – for your retail or industrial applications – in a short time with high quality at a better price.
FEATURED TYPE OF GRATE MAGNETS
GET YOUR MAGNETIC GRID SEPARATOR TODAY!
sus304 grate Magnets Separators
Round Magnetic Grill Separator
Neodymium grate Magnets Separator
rectangle magnetic grate separator
magnetic grates with angular baffles
magntic grid separator wtih rod baffles
Easy cleaning magnetic grids separator
Food grade magnetic grids filter
Half Round magnetic grate filter
square hopper magnets separator
custom shape magnetic grids filter
DOBULE LAYER MAGNETIC GRATES
how to
order your desired magnetic grate separator?
1. determine the size
Diameter of the magnetic tube: As per the customer’s requirements, the maximum magnetic strength that we offer is 14,000GS (1.4T). Please refer to the chart below for the relationship between the diameter of the tube, magnetic strength, and maximum operating temperature for your reference.
| 0.25T | 0.5T | 0.7T | 0.9T | 1T | 1.1T | 1.2~1.4T | |
| Φ 19 (0.75″ ) | √ EH | √ EH | √ EH | √ H | √ M | – | – |
| Φ 22 (0.85″ ) | √ EH | √ EH | √ EH | √ H | √ M | √ N | – |
| Φ 25 (1.00″ ) | √ EH | √ EH | √ EH | √ SH | √ H | √ M | √ N |
| Φ 32 (1.25″ ) | √ EH | √ EH | √ EH | √ SH | √ H | √ M | √ N |
| Φ 38 (1.50″ ) | √ EH | √ EH | √ EH | √ UH | √ SH | √ H | √ M |
| Φ 50 (1.75″ ) | √ EH | √ EH | √ EH | √ UH | √ SH | √ H | √ M |
| Φ 76 (3.00″ ) | √ EH | √ EH | √ EH | √ UH | √ UH | √ SH | √ H |
| Φ 100(4.00″ ) | √ EH | √ EH | √ EH | √ UH | √ UH | √ SH | √ H |
The outer frame’s diameter, width, and length can be customized to suit your needs.
Remarks:
1. The table lists the diameters that can be manufactured for each item. Items marked with a “√” can be manufactured, while those marked with a “-” cannot.
2. The maximum working temperature for each series is as follows:
N series: 80°C or lower
M series: 100°C or lower
H series: 120°C or lower
SH series: 150°C or lower
UH series: 180°C or lower
EH series: 250°C or lower
2 Calculate Magnetic Field Strength (Surface Gauss)
Calculating the strength of a magnetic field can be a challenging task using finite element models. However, for practical purposes, the following values are often used:
| Dry Powder | 7000-8000 Gauss |
| Wet Slurry | 9000-10000 Gauss |
| Nanometer Particles | Over 12000 Gauss |
These values provide a general idea of the magnetic field strength for different materials. Keep in mind that the actual field strength may vary depending on several factors, such as the shape and size of the magnetic particles and the surrounding environment.
3. Choose a stainless steel housing
| SS304 | Widely used in most environments |
| SS316/316L | It is more resistant to corrosion and used in the pharmaceutical and food industries. |
Stainless steel grade SS304 is widely used across various applications, thanks to its excellent durability and strength. However, for certain industries that require a higher degree of corrosion resistance, SS316/316L is often the preferred choice. These industries typically include food and chemical processing, where materials must be resistant to the harsh chemicals and acidic environments often encountered.
Compared to SS304, SS316/316L offers superior corrosion resistance, making it ideal for use in these demanding applications. These grades are often used in the production of food processing equipment, pharmaceuticals, and chemical processing plants where the risk of corrosion is high.
The use of SS316/316L ensures that equipment and materials maintain their integrity and functionality even when exposed to highly corrosive substances. This reduces the need for frequent repairs and replacements, which can be costly and time-consuming.
At Sinoneo, we understand the importance of selecting the right material for each application. That’s why we offer a wide range of stainless steel products, including SS304 and SS316/316L. Our team of experts can help you choose the best material for your specific needs, ensuring that your equipment and materials are durable, long-lasting, and resistant to corrosion.
In conclusion, while SS304 is widely used for its durability and strength, SS316/316L is often the preferred choice for industries that require a higher degree of corrosion resistance. At Sinoneo, we offer a range of stainless steel products to suit different applications, and our team of experts can help you choose the best material for your specific needs. Contact us today to learn more about our products and services.
4. Confirm the maximum operating temperature
You have the option to choose from six different series, each with its own unique temperature capabilities. These include:
N series, with a maximum operating temperature of 80 degrees Celsius
M series, with a maximum operating temperature of 100 degrees Celsius
H series, with a maximum operating temperature of 120 degrees Celsius
SH series, with a maximum operating temperature of 150 degrees Celsius
UH series, with a maximum operating temperature of 180 degrees Celsius
EH series, with a maximum operating temperature of 200 degrees Celsius
5. Determine quantities needed.
The price is based on the quantity; the higher the quantity, the lower the price will be.
Don’t let metal impurities compromise your production. With Sinoneo Magnetic Grate Separator, you can achieve optimal performance and peace of mind, knowing that your product is free from contaminants.
Faq
Read The FREQUENTLY ASKED QUESTIONS
Can magnetic grates be customized for my specific equipment or application?
Yes, magnetic grates can be customized to fit various equipment and applications. We can design and build magnetic grates in different sizes, shapes, and materials to meet specific requirements. This ensures a perfect fit and optimal performance in your specific application.
How Can I get a free quote?
To obtain the most accurate and competitive pricing for your project, we kindly ask that you provide us with the following information:
- Details regarding product size, materials, and other specifications.
- Magnet Strength.
- Desired order quantity.
- Any relevant drawings or other customization details.
- Any special packaging or shipping requirements.
How do I know if a magnetic grid is the right size for my application?
Are you missing the drawing of your magnetic grate? Don’t worry, just measure the size of your hopper and provide us with three crucial pieces of information: the top diameter, the bottom diameter, and the height. Leave the rest to us as we guide you through the next steps and place a high-quality magnetic grid right into your hands. Trust us to deliver efficient and hassle-free solutions to all your magnetic separation needs.
What is the maintenance and cleaning process like?
Regular Inspection:
- Visually inspect the grate magnet for any damage or wear.
- Check for loose bolts or connections.
- Ensure the magnet is securely mounted.
Cleaning:
- Use a non-metallic scraper or brush to remove any accumulated ferrous material.
- Avoid using metallic tools to prevent damage to the magnet.
- For heavily soiled magnets, use a compressed air hose to blow away debris.
- Clean the magnet regularly, or as needed, to maintain optimal performance.
Additional Tips:
- Keep the grate magnet away from strong magnetic fields.
- Store the magnet in a dry, clean place.
Frequency of Maintenance:
- The frequency of maintenance will depend on the operating environment and the amount of ferrous material being removed.
- In general, it is recommended to inspect and clean the grate magnet at least once a month.
Safety Precautions:
- Wear safety glasses and gloves when cleaning the magnet.
- Be aware of the magnetic field strength and keep magnetic materials away from the magnet.